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**Reel Slots** Gaming Machines => Bally Electromechanical => Topic started by: rdaniel on June 27, 2018, 03:23:35 PM

Title: 6 volt lighting problem
Post by: rdaniel on June 27, 2018, 03:23:35 PM
Greetings all
My 873 C  has developed a problem with the 6 volt lighting. It seems that right after a payout the fuse in the 6 volt circuit blows out. I can play and the lights stay on, until there is a payout. Right afterwards the lights sort of fade out.
The 50 volt /circuit fuse is not affected, so the machine play and pays, just without the 6 volt lighting.
Any assistance would be appreciated.

rdaniel
Title: Re: 6 volt lighting problem
Post by: rokgpsman on June 27, 2018, 05:44:24 PM
Have you verified that the fuse that is blowing is the right amps size? Also, sometimes the correct fuse is a "slow-blow" type but someone has installed a "fast-blow" by mistake. Even if the amp rating is the same a slow-blow type is sometimes needed due to a momentary surge that can happen when something is switched on. A slow-blow fuse will tolerate a surge (up to a point of course) and not blow.
Title: Re: 6 volt lighting problem
Post by: rdaniel on June 27, 2018, 05:51:23 PM
I will try the slow blow fuse. I was beginning to narrow the problem down to the hopper, however, i ran out of fuses. The schematic indicates a 10 amp fuse.

In my investigation, I manually stepped up the hopper payout so that the the winner paid switch would close. Upon inserting the hopper the fuse blew. Also might be in the payout relay switches.

Rdaniel
Title: Re: 6 volt lighting problem
Post by: rokgpsman on June 27, 2018, 06:02:33 PM
Do you suspect a problem with the hopper or the hopper control board (if there is one)?

With the hopper out of the machine can you rotate the coin wheel manually? You can see if it turns without a lot of effort. Only turn it counter-clockwise, same direction it would turn to pull up coins and pay them out. You will need to release the hopper motor brake by pressing or lifting on it. It's a spring activated lock on the back end of the motor, usually on top.

Sometimes the hopper motor gearbox grease dries out and that makes it harder for the motor to turn things. If the hopper motor is having to work harder than normal it will draw more amps, that's the way any motor works. But I'd think the hopper wouldn't be on the 6 volt circuit. Is the 6 volts used for things beside the lights?

 
Title: Re: 6 volt lighting problem
Post by: rdaniel on June 27, 2018, 06:04:48 PM
No. The hopper is 120 volts. The 6 volts is for the lights.
Title: Re: 6 volt lighting problem
Post by: rokgpsman on June 27, 2018, 06:08:32 PM
What I meant was is there anything about the hopper that is connected to the 6 volts, like a hopper control board or coin-out counter circuit for example?
Title: Re: 6 volt lighting problem
Post by: DavidLee on June 27, 2018, 07:03:47 PM
Machine running fine up until the next pull of the handle and the lights dim then go out.
Dimming is caused by an overload which raises the temperature then the fuse blows.


I would check any wires close to moving mechanisms like the handle release, left side of hopper, door and door jam.
Since it only happens on a win, concentrate on the win light circuit. Inspect wires that ride on the door jamb.
Use a meter to see if the wire is shorting to the case.
I believe there is a switch on the payout step up unit, top left on the back side that’s part of the win paid circuit.
Title: Re: 6 volt lighting problem
Post by: rdaniel on June 27, 2018, 08:06:46 PM
The winner paid light is activated through the payout relay. Also i wonder if the winner paid switch is shorting. thanks for the suggestions David, I will check.

rdaniel
Title: Re: 6 volt lighting problem
Post by: Op-Bell on June 28, 2018, 02:00:51 PM
It sounds like the Winner Paid light is shorted to ground. Trace the wire back from the lamp - it may be cut through and shorting to the machine frame. But first try taking the bulb out, as they can fail short too sometimes.
Title: Re: 6 volt lighting problem
Post by: rdaniel on June 28, 2018, 05:03:12 PM
Thank you Op-Bell. You are correct. i noticed that the two connections were touching, so I separated them and I thought that I had solved my slot problems.

Well apparently not. It seems now that when i insert the hopper back into the machine the the 50 volt fuse blows. It has to be the hopper because the 50 volts to the coin box counter works when the hopper is not inserted.
 
So i changed that fuse tried again and this time the 120 volt fuse blew. I am out of 3 amp fuses, so I have to get more. Any suggestions on this?   

rdaniel
Title: Re: 6 volt lighting problem
Post by: DavidLee on June 28, 2018, 07:26:45 PM
Inspect the wiring related to the fluorescent lights, possibly one in shorting to the case after making last adjustment to the light socket. This would cause the 120 fuse to blow. Check the fuse sizes 15, 10 and 8 amp fuse are used, but double check that.



Title: Re: 6 volt lighting problem
Post by: GOS on June 28, 2018, 10:28:49 PM
i would check the hopper beauplug - the female for a broken pin shorting.  to test for a short in the hopper - use continuity tester - ground to the frame of the hopper and test each pin on the male beauplug (hopper out of the machine).
Title: Re: 6 volt lighting problem
Post by: rdaniel on June 29, 2018, 01:35:46 PM
Still very frustrated. I checked the hopper for shorts to the case and metal parts. None. Lights all work until I insert the hopper then within a second or two the machine goes dead.   Checked the female and male beau plugs, nothing shorting. Also checked the payout relay to see if the hopper motor wires were touching the case, none.


Would a 10 or 15 amp or higher fuse work and handle the load better? Or would something else go wrong?

Any further suggestions would be appreciated,. Thanks

rdaniel
Title: Re: 6 volt lighting problem
Post by: DavidLee on June 29, 2018, 03:38:27 PM
Fuse size in 831 machine are 8, 8 and 5 amp for 6 volt 50 volt then 120 vac.
Sorry for the misinformation about the fuse size in a earlier post, was thinking pinball machine fuses.
Does the machine go off instantaneously when the hopper is replaced or does it take a few seconds?

Hopper just completes the circuits in the machine. The short wouldn't necessarily be in the hopper.
But that is where the payout relay is located
The winner paid light 6v and hopper motor 120v pass through the payout relay.
A complete detailed inspection might reveal something.
I like to use high powered magnifiers, the type worn on the head with plenty of light to get a better look at components.

Maybe take a good look at the fuse holders an related wiring, could be something has crossed the wires.   
Title: Re: 6 volt lighting problem
Post by: Op-Bell on June 29, 2018, 04:03:43 PM
Aside from when it's paying out, the mere presence of the hopper puts it in one 50V circuit, the coin lockout solenoid, through a normally-closed contact on the win relay. One wire is probably brown, that's the 50V feed. That would be the first thing I'd look at if the fuse is blowing with no win and no other action. It comes in through the reel mech A-1 and C-1 switches on the mech left (closed at idle), then it goes through the win relay and back out to the dashpot switch at the back of the right hand side. After that on an 873 it goes up into the top box, through some contacts on the odds unit and back out to the coin lockout coil - that would be a good thing to look at first.
Title: Re: 6 volt lighting problem
Post by: Amechanic on June 29, 2018, 04:09:45 PM
Try unplugging the two white molex plug that connect the door wiring to the cabinet. If your fuse still blows then your problem shouldn’t be on the door. If it doesn’t blow try plugging in one molex plug at a time.
Title: Re: 6 volt lighting problem
Post by: rdaniel on June 29, 2018, 05:25:04 PM
I forgot to ad that its the 120 volt fuse which blows. I will see if your recommendations help.

Thanks all

rdaniel

Title: Re: 6 volt lighting problem
Post by: Op-Bell on June 29, 2018, 06:45:25 PM
120V line (black wire) goes from the lower round pin of the beau plug to both the motor and the thrower solenoid. Green wire comes back from motor and solenoid to the two lower make contacts (wired together) on the inside of the win relay. The other side of these contacts (wired together) is white 120V neutral. You would be looking for a cut or chafed black wire on the hopper.
However, just because the 120V fuse blows doesn't mean the fault is in the 120V circuit. A fault on the 50V circuit will blow the 120V fuse as long as the fuse on the 50V circuit is more than 2.5 times the current on the 120V - say an 8 amp fuse on the 50V, and the 120V fuse is 3A.
Title: Re: 6 volt lighting problem
Post by: Amechanic on June 29, 2018, 09:28:42 PM
Just a thought... What condition is your power cord if it still runs under the game cabinet and comes up through the floor?
Title: Re: 6 volt lighting problem
Post by: rdaniel on June 30, 2018, 05:04:51 PM
 I tinkered around the inside of the machine this morning. I moved some wires around in the door to see if anything was in contact with the case. i also removed a ground wire which ran from one side of the lockout coil to ground (I am told it was meant to foil casino cheaters).

I then pulled the reel mech out from its beau plugs and pushed the  hopper into its beau plug. I then pushed the reel mech back in, turned on the electricity,  and what do you know! The machine started to work and pay out properly, no more blown fuses.

With the exception of the insert coin, coin accepted and winner paid lights all the rest of the lights work as they should. This includes the candle light during a winning combination.

Since the candle win light works, it would seem that the payout relay switch is at least partly working. That's the single pole, double       throw that controls lighting for the three other lights and the tower light.

I will check the payout relay switches to see if everything is making proper contact. It they are, I would appreciate other suggestions as to what could be the problem with those three lights.

Thanks again

rdaniel






Title: Re: 6 volt lighting problem
Post by: Amechanic on June 30, 2018, 05:17:17 PM
Where those lights working? Are your two #63 bulbs working for your coin tray if your machine has them.. It seems to me that you might have to clean your hopper and reels beau plugs..
Title: Re: 6 volt lighting problem
Post by: DavidLee on June 30, 2018, 11:53:32 PM
Glad to hear the machine is running again. So, was there a short in the door wiring?
Also I’ve seen that ground wire on the coin lockout, not sure how the machine didn’t blow a fuse.


Coin relay switch is part of the insert coin-coin accepted light control.
Also check the common blue wire that links those lights in the door.

Title: Re: 6 volt lighting problem
Post by: rdaniel on July 01, 2018, 09:30:44 PM
This machine drives me crazy!  I checked the lamps for the insert coin, coin accepted and winner paid. All three were burned out so I changed them. Then the machine worked perfectly, for a while. After about 10 minutes of play the three lights again went out.

I checked the lights and all three were good. Looking at the schematic the only switch which controls all three lamps at one time or another is the payout relay spdt. i checked it previously and it seemed to make good contact. Time to check again.

Since the jackpot light works, that tells me that at least part of that switch is working.

Interestingly, I do not know what I did with the wiring on the door, just moved things around gently. i did cut the ground lead from the lock out coin so maybe that had something to do with it.

Additional suggestions with my lights is appreciated.

rdaniel

 
Title: Re: 6 volt lighting problem
Post by: rdaniel on July 02, 2018, 09:42:14 AM
Once again cleaned, inspected the spdt switch on the payout relay. Made sure that it was making good contact. So now it works as it is supposed to. I hope that it lasts this time.

rdaniel
Title: Re: 6 volt lighting problem
Post by: RiseLikeRa on July 04, 2018, 04:27:24 AM
Richard:


In our previous conversations you said that you liked the challenge of working on these old EM's.  Well it seems that you got one this time.  I did not contribute because you were in the hands of experts with skills far superior to mine. 


Glad that you are back on track because I know you are close to a perfectionist when it comes to your slots.  I bet that your where vexed beyond measure at times however you got that challenge, and the victory.  Bravo to all!  Long live NLG


Ra
Title: Re: 6 volt lighting problem
Post by: rdaniel on July 04, 2018, 11:40:01 AM
Nice to hear from you T. Hope all is going well with you and family. Happy 4th.

While it can be frustrating, there is a certain level of satisfaction in understanding how our EM's work and in making repairs. I sometimes think these machines have a mind of their own when it comes to problems. That was the issue with that 873 of mine. But persistence and many burned fuses later things are now working OK.

Richard
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